Identifying Combustion Clearance Issues in Mobile Home Furnaces

HVAC is based on inventions and discoveries made by Nikolay Lvov, Michael Faraday, Rolla C. Carpenter, Willis Carrier, Edwin Ruud, Reuben Trane, James Joule, William Rankine, Sadi Carnot, Alice Parker and many others.^[11]

Multiple inventions within this time frame preceded the beginnings of the first comfort air conditioning system, which was designed in 1902 by Alfred Wolff (Cooper, 2003) for the New York Stock Exchange, while Willis Carrier equipped the Sacketts-Wilhems Printing Company with the process AC unit the same year. Coyne College was the first school to offer HVAC training in 1899.^[12] The first residential AC was installed by 1914, and by the 1950s there was "widespread adoption of residential AC".^[13]

The invention of the components of HVAC systems went hand-in-hand with the Industrial Revolution, and new methods of modernization, higher efficiency, and system control are constantly being introduced by companies and inventors worldwide.

Heaters are appliances whose purpose is to generate heat (i.e. warmth) for the building. This can be done via central heating. Such a system contains a boiler, furnace, or heat pump to heat water, steam, or air in a central location such as a furnace room in a home, or a mechanical room in a large building. The heat can be transferred by convection, conduction, or radiation. Space heaters are used to heat single rooms and only consist of a single unit.

Heaters exist for various types of fuel, including solid fuels, liquids, and gases. Another type of heat source is electricity, normally heating ribbons composed of high resistance wire (see Nichrome). This principle is also used for baseboard heaters and portable heaters. Electrical heaters are often used as backup or supplemental heat for heat pump systems.

The heat pump gained popularity in the 1950s in Japan and the United States.^[14] Heat pumps can extract heat from various sources, such as environmental air, exhaust air from a building, or from the ground. Heat pumps transfer heat from outside the structure into the air inside. Initially, heat pump HVAC systems were only used in moderate climates, but with improvements in low temperature operation and reduced loads due to more efficient homes, they are increasing in popularity in cooler climates. They can also operate in reverse to cool an interior.

In the case of heated water or steam, piping is used to transport the heat to the rooms. Most modern hot water boiler heating systems have a circulator, which is a pump, to move hot water through the distribution system (as opposed to older gravity-fed systems). The heat can be transferred to the surrounding air using radiators, hot water coils (hydro-air), or other heat exchangers. The radiators may be mounted on walls or installed within the floor to produce floor heat.

The use of water as the heat transfer medium is known as hydronics. The heated water can also supply an auxiliary heat exchanger to supply hot water for bathing and washing.

Warm air systems distribute the heated air through ductwork systems of supply and return air through metal or fiberglass ducts. Many systems use the same ducts to distribute air cooled by an evaporator coil for air conditioning. The air supply is normally filtered through air filters^{[dubious – discuss]} to remove dust and pollen particles.^[15]

The use of furnaces, space heaters, and boilers as a method of indoor heating could result in incomplete combustion and the emission of carbon monoxide, nitrogen oxides, formaldehyde, volatile organic compounds, and other combustion byproducts. Incomplete combustion occurs when there is insufficient oxygen; the inputs are fuels containing various contaminants and the outputs are harmful byproducts, most dangerously carbon monoxide, which is a tasteless and odorless gas with serious adverse health effects.^[16]

Without proper ventilation, carbon monoxide can be lethal at concentrations of 1000 ppm (0.1%). However, at several hundred ppm, carbon monoxide exposure induces headaches, fatigue, nausea, and vomiting. Carbon monoxide binds with hemoglobin in the blood, forming carboxyhemoglobin, reducing the blood's ability to transport oxygen. The primary health concerns associated with carbon monoxide exposure are its cardiovascular and neurobehavioral effects. Carbon monoxide can cause atherosclerosis (the hardening of arteries) and can also trigger heart attacks. Neurologically, carbon monoxide exposure reduces hand to eye coordination, vigilance, and continuous performance. It can also affect time discrimination.^[17]

Ventilation is the process of changing or replacing air in any space to control the temperature or remove any combination of moisture, odors, smoke, heat, dust, airborne bacteria, or carbon dioxide, and to replenish oxygen. It plays a critical role in maintaining a healthy indoor environment by preventing the buildup of harmful pollutants and ensuring the circulation of fresh air. Different methods, such as natural ventilation through windows and mechanical ventilation systems, can be used depending on the building design and air quality needs. Ventilation often refers to the intentional delivery of the outside air to the building indoor space. It is one of the most important factors for maintaining acceptable indoor air quality in buildings.

Although ventilation is an integral component of maintaining good indoor air quality, it may not be satisfactory alone.^[18] A clear understanding of both indoor and outdoor air quality parameters is needed to improve the performance of ventilation in terms of ...^[19] In scenarios where outdoor pollution would deteriorate indoor air quality, other treatment devices such as filtration may also be necessary.^[20]

Methods for ventilating a building may be divided into mechanical/forced and natural types.^[21]

Mechanical, or forced, ventilation is provided by an air handler (AHU) and used to control indoor air quality. Excess humidity, odors, and contaminants can often be controlled via dilution or replacement with outside air. However, in humid climates more energy is required to remove excess moisture from ventilation air.

Kitchens and bathrooms typically have mechanical exhausts to control odors and sometimes humidity. Factors in the design of such systems include the flow rate (which is a function of the fan speed and exhaust vent size) and noise level. Direct drive fans are available for many applications and can reduce maintenance needs.

In summer, ceiling fans and table/floor fans circulate air within a room for the purpose of reducing the perceived temperature by increasing evaporation of perspiration on the skin of the occupants. Because hot air rises, ceiling fans may be used to keep a room warmer in the winter by circulating the warm stratified air from the ceiling to the floor.

Natural ventilation is the ventilation of a building with outside air without using fans or other mechanical systems. It can be via operable windows, louvers, or trickle vents when spaces are small and the architecture permits. ASHRAE defined Natural ventilation as the flow of air through open windows, doors, grilles, and other planned building envelope penetrations, and as being driven by natural and/or artificially produced pressure differentials.^[1]

Natural ventilation strategies also include cross ventilation, which relies on wind pressure differences on opposite sides of a building. By strategically placing openings, such as windows or vents, on opposing walls, air is channeled through the space to enhance cooling and ventilation. Cross ventilation is most effective when there are clear, unobstructed paths for airflow within the building.

In more complex schemes, warm air is allowed to rise and flow out high building openings to the outside (stack effect), causing cool outside air to be drawn into low building openings. Natural ventilation schemes can use very little energy, but care must be taken to ensure comfort. In warm or humid climates, maintaining thermal comfort solely via natural ventilation might not be possible. Air conditioning systems are used, either as backups or supplements. Air-side economizers also use outside air to condition spaces, but do so using fans, ducts, dampers, and control systems to introduce and distribute cool outdoor air when appropriate.

An important component of natural ventilation is air change rate or air changes per hour: the hourly rate of ventilation divided by the volume of the space. For example, six air changes per hour means an amount of new air, equal to the volume of the space, is added every ten minutes. For human comfort, a minimum of four air changes per hour is typical, though warehouses might have only two. Too high of an air change rate may be uncomfortable, akin to a wind tunnel which has thousands of changes per hour. The highest air change rates are for crowded spaces, bars, night clubs, commercial kitchens at around 30 to 50 air changes per hour.^[22]

Room pressure can be either positive or negative with respect to outside the room. Positive pressure occurs when there is more air being supplied than exhausted, and is common to reduce the infiltration of outside contaminants.^[23]

Natural ventilation ^[24] is a key factor in reducing the spread of airborne illnesses such as tuberculosis, the common cold, influenza, meningitis or COVID-19. Opening doors and windows are good ways to maximize natural ventilation, which would make the risk of airborne contagion much lower than with costly and maintenance-requiring mechanical systems. Old-fashioned clinical areas with high ceilings and large windows provide the greatest protection. Natural ventilation costs little and is maintenance free, and is particularly suited to limited-resource settings and tropical climates, where the burden of TB and institutional TB transmission is highest. In settings where respiratory isolation is difficult and climate permits, windows and doors should be opened to reduce the risk of airborne contagion. Natural ventilation requires little maintenance and is inexpensive.^[25]

Natural ventilation is not practical in much of the infrastructure because of climate. This means that the facilities need to have effective mechanical ventilation systems and or use Ceiling Level UV or FAR UV ventilation systems.

Ventilation is measured in terms of Air Changes Per Hour (ACH). As of 2023, the CDC recommends that all spaces have a minimum of 5 ACH.^[26] For hospital rooms with airborne contagions the CDC recommends a minimum of 12 ACH.^[27] The challenges in facility ventilation are public unawareness,^[28][29] ineffective government oversight, poor building codes that are based on comfort levels, poor system operations, poor maintenance, and lack of transparency.^[30]

UVC or Ultraviolet Germicidal Irradiation is a function used in modern air conditioners which reduces airborne viruses, bacteria, and fungi, through the use of a built-in LED UV light that emits a gentle glow across the evaporator. As the cross-flow fan circulates the room air, any viruses are guided through the sterilization module’s irradiation range, rendering them instantly inactive.^[31]

An air conditioning system, or a standalone air conditioner, provides cooling and/or humidity control for all or part of a building. Air conditioned buildings often have sealed windows, because open windows would work against the system intended to maintain constant indoor air conditions. Outside, fresh air is generally drawn into the system by a vent into a mix air chamber for mixing with the space return air. Then the mixture air enters an indoor or outdoor heat exchanger section where the air is to be cooled down, then be guided to the space creating positive air pressure. The percentage of return air made up of fresh air can usually be manipulated by adjusting the opening of this vent. Typical fresh air intake is about 10% of the total supply air.^{[citation needed]}

Air conditioning and refrigeration are provided through the removal of heat. Heat can be removed through radiation, convection, or conduction. The heat transfer medium is a refrigeration system, such as water, air, ice, and chemicals are referred to as refrigerants. A refrigerant is employed either in a heat pump system in which a compressor is used to drive thermodynamic refrigeration cycle, or in a free cooling system that uses pumps to circulate a cool refrigerant (typically water or a glycol mix).

It is imperative that the air conditioning horsepower is sufficient for the area being cooled. Underpowered air conditioning systems will lead to power wastage and inefficient usage. Adequate horsepower is required for any air conditioner installed.

The refrigeration cycle uses four essential elements to cool, which are compressor, condenser, metering device, and evaporator.

• At the inlet of a compressor, the refrigerant inside the system is in a low pressure, low temperature, gaseous state. The compressor pumps the refrigerant gas up to high pressure and temperature.
• From there it enters a heat exchanger (sometimes called a condensing coil or condenser) where it loses heat to the outside, cools, and condenses into its liquid phase.
• An expansion valve (also called metering device) regulates the refrigerant liquid to flow at the proper rate.
• The liquid refrigerant is returned to another heat exchanger where it is allowed to evaporate, hence the heat exchanger is often called an evaporating coil or evaporator. As the liquid refrigerant evaporates it absorbs heat from the inside air, returns to the compressor, and repeats the cycle. In the process, heat is absorbed from indoors and transferred outdoors, resulting in cooling of the building.

In variable climates, the system may include a reversing valve that switches from heating in winter to cooling in summer. By reversing the flow of refrigerant, the heat pump refrigeration cycle is changed from cooling to heating or vice versa. This allows a facility to be heated and cooled by a single piece of equipment by the same means, and with the same hardware.

Free cooling systems can have very high efficiencies, and are sometimes combined with seasonal thermal energy storage so that the cold of winter can be used for summer air conditioning. Common storage mediums are deep aquifers or a natural underground rock mass accessed via a cluster of small-diameter, heat-exchanger-equipped boreholes. Some systems with small storages are hybrids, using free cooling early in the cooling season, and later employing a heat pump to chill the circulation coming from the storage. The heat pump is added-in because the storage acts as a heat sink when the system is in cooling (as opposed to charging) mode, causing the temperature to gradually increase during the cooling season.

Some systems include an "economizer mode", which is sometimes called a "free-cooling mode". When economizing, the control system will open (fully or partially) the outside air damper and close (fully or partially) the return air damper. This will cause fresh, outside air to be supplied to the system. When the outside air is cooler than the demanded cool air, this will allow the demand to be met without using the mechanical supply of cooling (typically chilled water or a direct expansion "DX" unit), thus saving energy. The control system can compare the temperature of the outside air vs. return air, or it can compare the enthalpy of the air, as is frequently done in climates where humidity is more of an issue. In both cases, the outside air must be less energetic than the return air for the system to enter the economizer mode.

Central, "all-air" air-conditioning systems (or package systems) with a combined outdoor condenser/evaporator unit are often installed in North American residences, offices, and public buildings, but are difficult to retrofit (install in a building that was not designed to receive it) because of the bulky air ducts required.^[32] (Minisplit ductless systems are used in these situations.) Outside of North America, packaged systems are only used in limited applications involving large indoor space such as stadiums, theatres or exhibition halls.

An alternative to packaged systems is the use of separate indoor and outdoor coils in split systems. Split systems are preferred and widely used worldwide except in North America. In North America, split systems are most often seen in residential applications, but they are gaining popularity in small commercial buildings. Split systems are used where ductwork is not feasible or where the space conditioning efficiency is of prime concern.^[33] The benefits of ductless air conditioning systems include easy installation, no ductwork, greater zonal control, flexibility of control, and quiet operation.^[34] In space conditioning, the duct losses can account for 30% of energy consumption.^[35] The use of minisplits can result in energy savings in space conditioning as there are no losses associated with ducting.

With the split system, the evaporator coil is connected to a remote condenser unit using refrigerant piping between an indoor and outdoor unit instead of ducting air directly from the outdoor unit. Indoor units with directional vents mount onto walls, suspended from ceilings, or fit into the ceiling. Other indoor units mount inside the ceiling cavity so that short lengths of duct handle air from the indoor unit to vents or diffusers around the rooms.

Split systems are more efficient and the footprint is typically smaller than the package systems. On the other hand, package systems tend to have a slightly lower indoor noise level compared to split systems since the fan motor is located outside.

Dehumidification (air drying) in an air conditioning system is provided by the evaporator. Since the evaporator operates at a temperature below the dew point, moisture in the air condenses on the evaporator coil tubes. This moisture is collected at the bottom of the evaporator in a pan and removed by piping to a central drain or onto the ground outside.

A dehumidifier is an air-conditioner-like device that controls the humidity of a room or building. It is often employed in basements that have a higher relative humidity because of their lower temperature (and propensity for damp floors and walls). In food retailing establishments, large open chiller cabinets are highly effective at dehumidifying the internal air. Conversely, a humidifier increases the humidity of a building.

The HVAC components that dehumidify the ventilation air deserve careful attention because outdoor air constitutes most of the annual humidity load for nearly all buildings.^[36]

All modern air conditioning systems, even small window package units, are equipped with internal air filters.^{[citation needed]} These are generally of a lightweight gauze-like material, and must be replaced or washed as conditions warrant. For example, a building in a high dust environment, or a home with furry pets, will need to have the filters changed more often than buildings without these dirt loads. Failure to replace these filters as needed will contribute to a lower heat exchange rate, resulting in wasted energy, shortened equipment life, and higher energy bills; low air flow can result in iced-over evaporator coils, which can completely stop airflow. Additionally, very dirty or plugged filters can cause overheating during a heating cycle, which can result in damage to the system or even fire.

Because an air conditioner moves heat between the indoor coil and the outdoor coil, both must be kept clean. This means that, in addition to replacing the air filter at the evaporator coil, it is also necessary to regularly clean the condenser coil. Failure to keep the condenser clean will eventually result in harm to the compressor because the condenser coil is responsible for discharging both the indoor heat (as picked up by the evaporator) and the heat generated by the electric motor driving the compressor.

HVAC is significantly responsible for promoting energy efficiency of buildings as the building sector consumes the largest percentage of global energy.^[37] Since the 1980s, manufacturers of HVAC equipment have been making an effort to make the systems they manufacture more efficient. This was originally driven by rising energy costs, and has more recently been driven by increased awareness of environmental issues. Additionally, improvements to the HVAC system efficiency can also help increase occupant health and productivity.^[38] In the US, the EPA has imposed tighter restrictions over the years. There are several methods for making HVAC systems more efficient.

In the past, water heating was more efficient for heating buildings and was the standard in the United States. Today, forced air systems can double for air conditioning and are more popular.

Some benefits of forced air systems, which are now widely used in churches, schools, and high-end residences, are

• Better air conditioning effects
• Energy savings of up to 15–20%
• Even conditioning^{[citation needed]}

A drawback is the installation cost, which can be slightly higher than traditional HVAC systems.

Energy efficiency can be improved even more in central heating systems by introducing zoned heating. This allows a more granular application of heat, similar to non-central heating systems. Zones are controlled by multiple thermostats. In water heating systems the thermostats control zone valves, and in forced air systems they control zone dampers inside the vents which selectively block the flow of air. In this case, the control system is very critical to maintaining a proper temperature.

Forecasting is another method of controlling building heating by calculating the demand for heating energy that should be supplied to the building in each time unit.

Ground source, or geothermal, heat pumps are similar to ordinary heat pumps, but instead of transferring heat to or from outside air, they rely on the stable, even temperature of the earth to provide heating and air conditioning. Many regions experience seasonal temperature extremes, which would require large-capacity heating and cooling equipment to heat or cool buildings. For example, a conventional heat pump system used to heat a building in Montana's −57 °C (−70 °F) low temperature or cool a building in the highest temperature ever recorded in the US—57 °C (134 °F) in Death Valley, California, in 1913 would require a large amount of energy due to the extreme difference between inside and outside air temperatures. A metre below the earth's surface, however, the ground remains at a relatively constant temperature. Utilizing this large source of relatively moderate temperature earth, a heating or cooling system's capacity can often be significantly reduced. Although ground temperatures vary according to latitude, at 1.8 metres (6 ft) underground, temperatures generally only range from 7 to 24 °C (45 to 75 °F).

Photovoltaic solar panels offer a new way to potentially decrease the operating cost of air conditioning. Traditional air conditioners run using alternating current, and hence, any direct-current solar power needs to be inverted to be compatible with these units. New variable-speed DC-motor units allow solar power to more easily run them since this conversion is unnecessary, and since the motors are tolerant of voltage fluctuations associated with variance in supplied solar power (e.g., due to cloud cover).

Energy recovery systems sometimes utilize heat recovery ventilation or energy recovery ventilation systems that employ heat exchangers or enthalpy wheels to recover sensible or latent heat from exhausted air. This is done by transfer of energy from the stale air inside the home to the incoming fresh air from outside.

The performance of vapor compression refrigeration cycles is limited by thermodynamics.^[39] These air conditioning and heat pump devices move heat rather than convert it from one form to another, so thermal efficiencies do not appropriately describe the performance of these devices. The Coefficient of performance (COP) measures performance, but this dimensionless measure has not been adopted. Instead, the Energy Efficiency Ratio (EER) has traditionally been used to characterize the performance of many HVAC systems. EER is the Energy Efficiency Ratio based on a 35 °C (95 °F) outdoor temperature. To more accurately describe the performance of air conditioning equipment over a typical cooling season a modified version of the EER, the Seasonal Energy Efficiency Ratio (SEER), or in Europe the ESEER, is used. SEER ratings are based on seasonal temperature averages instead of a constant 35 °C (95 °F) outdoor temperature. The current industry minimum SEER rating is 14 SEER. Engineers have pointed out some areas where efficiency of the existing hardware could be improved. For example, the fan blades used to move the air are usually stamped from sheet metal, an economical method of manufacture, but as a result they are not aerodynamically efficient. A well-designed blade could reduce the electrical power required to move the air by a third.^[40]

Demand-controlled kitchen ventilation (DCKV) is a building controls approach to controlling the volume of kitchen exhaust and supply air in response to the actual cooking loads in a commercial kitchen. Traditional commercial kitchen ventilation systems operate at 100% fan speed independent of the volume of cooking activity and DCKV technology changes that to provide significant fan energy and conditioned air savings. By deploying smart sensing technology, both the exhaust and supply fans can be controlled to capitalize on the affinity laws for motor energy savings, reduce makeup air heating and cooling energy, increasing safety, and reducing ambient kitchen noise levels.^[41]

Air cleaning and filtration removes particles, contaminants, vapors and gases from the air. The filtered and cleaned air then is used in heating, ventilation, and air conditioning. Air cleaning and filtration should be taken in account when protecting our building environments.^[42] If present, contaminants can come out from the HVAC systems if not removed or filtered properly.

Clean air delivery rate (CADR) is the amount of clean air an air cleaner provides to a room or space. When determining CADR, the amount of airflow in a space is taken into account. For example, an air cleaner with a flow rate of 30 cubic metres (1,000 cu ft) per minute and an efficiency of 50% has a CADR of 15 cubic metres (500 cu ft) per minute. Along with CADR, filtration performance is very important when it comes to the air in our indoor environment. This depends on the size of the particle or fiber, the filter packing density and depth, and the airflow rate.^[42]

This section needs expansion. You can help by adding to it. (October 2024)

Poorly maintained air conditioners/ventilation systems can harbor mold, bacteria, and other contaminants, which are then circulated throughout indoor spaces, contributing to ...^[43]

The HVAC industry is a worldwide enterprise, with roles including operation and maintenance, system design and construction, equipment manufacturing and sales, and in education and research. The HVAC industry was historically regulated by the manufacturers of HVAC equipment, but regulating and standards organizations such as HARDI (Heating, Air-conditioning and Refrigeration Distributors International), ASHRAE, SMACNA, ACCA (Air Conditioning Contractors of America), Uniform Mechanical Code, International Mechanical Code, and AMCA have been established to support the industry and encourage high standards and achievement. (UL as an omnibus agency is not specific to the HVAC industry.)

The starting point in carrying out an estimate both for cooling and heating depends on the exterior climate and interior specified conditions. However, before taking up the heat load calculation, it is necessary to find fresh air requirements for each area in detail, as pressurization is an important consideration.

ISO 16813:2006 is one of the ISO building environment standards.^[44] It establishes the general principles of building environment design. It takes into account the need to provide a healthy indoor environment for the occupants as well as the need to protect the environment for future generations and promote collaboration among the various parties involved in building environmental design for sustainability. ISO16813 is applicable to new construction and the retrofit of existing buildings.^[45]

The building environmental design standard aims to:^[45]

• provide the constraints concerning sustainability issues from the initial stage of the design process, with building and plant life cycle to be considered together with owning and operating costs from the beginning of the design process;
• assess the proposed design with rational criteria for indoor air quality, thermal comfort, acoustical comfort, visual comfort, energy efficiency, and HVAC system controls at every stage of the design process;
• iterate decisions and evaluations of the design throughout the design process.

In the United States, federal licensure is generally handled by EPA certified (for installation and service of HVAC devices).

Many U.S. states have licensing for boiler operation. Some of these are listed as follows:

• Arkansas ^[46]
• Georgia ^[47]
• Michigan ^[48]
• Minnesota ^[49]
• Montana ^[50]
• New Jersey ^[51]
• North Dakota ^[52]
• Ohio ^[53]
• Oklahoma ^[54]
• Oregon ^[55]

Finally, some U.S. cities may have additional labor laws that apply to HVAC professionals.

Many HVAC engineers are members of the American Society of Heating, Refrigerating, and Air-Conditioning Engineers (ASHRAE). ASHRAE regularly organizes two annual technical committees and publishes recognized standards for HVAC design, which are updated every four years.^[56]

Another popular society is AHRI, which provides regular information on new refrigeration technology, and publishes relevant standards and codes.

Codes such as the UMC and IMC do include much detail on installation requirements, however. Other useful reference materials include items from SMACNA, ACGIH, and technical trade journals.

American design standards are legislated in the Uniform Mechanical Code or International Mechanical Code. In certain states, counties, or cities, either of these codes may be adopted and amended via various legislative processes. These codes are updated and published by the International Association of Plumbing and Mechanical Officials (IAPMO) or the International Code Council (ICC) respectively, on a 3-year code development cycle. Typically, local building permit departments are charged with enforcement of these standards on private and certain public properties.

HVAC Technician

Occupation
Occupation type	Vocational
Activity sectors	Construction
Description
Education required	Apprenticeship
Related jobs	Carpenter, electrician, plumber, welder

An HVAC technician is a tradesman who specializes in heating, ventilation, air conditioning, and refrigeration. HVAC technicians in the US can receive training through formal training institutions, where most earn associate degrees. Training for HVAC technicians includes classroom lectures and hands-on tasks, and can be followed by an apprenticeship wherein the recent graduate works alongside a professional HVAC technician for a temporary period.^[57] HVAC techs who have been trained can also be certified in areas such as air conditioning, heat pumps, gas heating, and commercial refrigeration.

The Chartered Institution of Building Services Engineers is a body that covers the essential Service (systems architecture) that allow buildings to operate. It includes the electrotechnical, heating, ventilating, air conditioning, refrigeration and plumbing industries. To train as a building services engineer, the academic requirements are GCSEs (A-C) / Standard Grades (1-3) in Maths and Science, which are important in measurements, planning and theory. Employers will often want a degree in a branch of engineering, such as building environment engineering, electrical engineering or mechanical engineering. To become a full member of CIBSE, and so also to be registered by the Engineering Council UK as a chartered engineer, engineers must also attain an Honours Degree and a master's degree in a relevant engineering subject.^{[citation needed]} CIBSE publishes several guides to HVAC design relevant to the UK market, and also the Republic of Ireland, Australia, New Zealand and Hong Kong. These guides include various recommended design criteria and standards, some of which are cited within the UK building regulations, and therefore form a legislative requirement for major building services works. The main guides are:

• Guide A: Environmental Design
• Guide B: Heating, Ventilating, Air Conditioning and Refrigeration
• Guide C: Reference Data
• Guide D: Transportation systems in Buildings
• Guide E: Fire Safety Engineering
• Guide F: Energy Efficiency in Buildings
• Guide G: Public Health Engineering
• Guide H: Building Control Systems
• Guide J: Weather, Solar and Illuminance Data
• Guide K: Electricity in Buildings
• Guide L: Sustainability
• Guide M: Maintenance Engineering and Management

Within the construction sector, it is the job of the building services engineer to design and oversee the installation and maintenance of the essential services such as gas, electricity, water, heating and lighting, as well as many others. These all help to make buildings comfortable and healthy places to live and work in. Building Services is part of a sector that has over 51,000 businesses and employs represents 2–3% of the GDP.

The Air Conditioning and Mechanical Contractors Association of Australia (AMCA), Australian Institute of Refrigeration, Air Conditioning and Heating (AIRAH), Australian Refrigeration Mechanical Association and CIBSE are responsible.

Asian architectural temperature-control have different priorities than European methods. For example, Asian heating traditionally focuses on maintaining temperatures of objects such as the floor or furnishings such as Kotatsu tables and directly warming people, as opposed to the Western focus, in modern periods, on designing air systems.

The Philippine Society of Ventilating, Air Conditioning and Refrigerating Engineers (PSVARE) along with Philippine Society of Mechanical Engineers (PSME) govern on the codes and standards for HVAC / MVAC (MVAC means "mechanical ventilation and air conditioning") in the Philippines.

The Indian Society of Heating, Refrigerating and Air Conditioning Engineers (ISHRAE) was established to promote the HVAC industry in India. ISHRAE is an associate of ASHRAE. ISHRAE was founded at New Delhi^[58] in 1981 and a chapter was started in Bangalore in 1989. Between 1989 & 1993, ISHRAE chapters were formed in all major cities in India.^{[citation needed]}

• International Mechanical Code (2012 (Second Printing)) by the International Code Council, Thomson Delmar Learning.
• Modern Refrigeration and Air Conditioning (August 2003) by Althouse, Turnquist, and Bracciano, Goodheart-Wilcox Publisher; 18th edition.
• The Cost of Cool.
• Whai is LEV?

• Media related to Climate control at Wikimedia Commons

 

This article needs additional citations for verification. Please help improve this article by adding citations to reliable sources. Unsourced material may be challenged and removed. Find sources: "Prefabrication" – news · newspapers · books · scholar · JSTOR (September 2014) (Learn how and when to remove this message)

Prefabrication is the practice of assembling components of a structure in a factory or other manufacturing site, and transporting complete assemblies or sub-assemblies to the construction site where the structure is to be located. Some researchers refer it to “various materials joined together to form a component of the final installation procedure“.

The most commonly cited definition is by Goodier and Gibb in 2007, which described the process of manufacturing and preassembly of a certain number of building components, modules, and elements before their shipment and installation on construction sites.^[1]

The term prefabrication also applies to the manufacturing of things other than structures at a fixed site. It is frequently used when fabrication of a section of a machine or any movable structure is shifted from the main manufacturing site to another location, and the section is supplied assembled and ready to fit. It is not generally used to refer to electrical or electronic components of a machine, or mechanical parts such as pumps, gearboxes and compressors which are usually supplied as separate items, but to sections of the body of the machine which in the past were fabricated with the whole machine. Prefabricated parts of the body of the machine may be called 'sub-assemblies' to distinguish them from the other components.

An example from house-building illustrates the process of prefabrication. The conventional method of building a house is to transport bricks, timber, cement, sand, steel and construction aggregate, etc. to the site, and to construct the house on site from these materials. In prefabricated construction, only the foundations are constructed in this way, while sections of walls, floors and roof are prefabricated (assembled) in a factory (possibly with window and door frames included), transported to the site, lifted into place by a crane and bolted together.

Prefabrication is used in the manufacture of ships, aircraft and all kinds of vehicles and machines where sections previously assembled at the final point of manufacture are assembled elsewhere instead, before being delivered for final assembly.

The theory behind the method is that time and cost is saved if similar construction tasks can be grouped, and assembly line techniques can be employed in prefabrication at a location where skilled labour is available, while congestion at the assembly site, which wastes time, can be reduced. The method finds application particularly where the structure is composed of repeating units or forms, or where multiple copies of the same basic structure are being constructed. Prefabrication avoids the need to transport so many skilled workers to the construction site, and other restricting conditions such as a lack of power, lack of water, exposure to harsh weather or a hazardous environment are avoided. Against these advantages must be weighed the cost of transporting prefabricated sections and lifting them into position as they will usually be larger, more fragile and more difficult to handle than the materials and components of which they are made.

Prefabrication has been used since ancient times. For example, it is claimed that the world's oldest known engineered roadway, the Sweet Track constructed in England around 3800 BC, employed prefabricated timber sections brought to the site rather than assembled on-site.^{[citation needed]}

Sinhalese kings of ancient Sri Lanka have used prefabricated buildings technology to erect giant structures, which dates back as far as 2000 years, where some sections were prepared separately and then fitted together, specially in the Kingdom of Anuradhapura and Polonnaruwa.

After the great Lisbon earthquake of 1755, the Portuguese capital, especially the Baixa district, was rebuilt by using prefabrication on an unprecedented scale. Under the guidance of Sebastião José de Carvalho e Melo, popularly known as the Marquis de Pombal, the most powerful royal minister of D. Jose I, a new Pombaline style of architecture and urban planning arose, which introduced early anti-seismic design features and innovative prefabricated construction methods, according to which large multistory buildings were entirely manufactured outside the city, transported in pieces and then assembled on site. The process, which lasted into the nineteenth century, lodged the city's residents in safe new structures unheard-of before the quake.

Also in Portugal, the town of Vila Real de Santo António in the Algarve, founded on 30 December 1773, was quickly erected through the use of prefabricated materials en masse. The first of the prefabricated stones was laid in March 1774. By 13 May 1776, the centre of the town had been finished and was officially opened.

In 19th century Australia a large number of prefabricated houses were imported from the United Kingdom.

The method was widely used in the construction of prefabricated housing in the 20th century, such as in the United Kingdom as temporary housing for thousands of urban families "bombed out" during World War II. Assembling sections in factories saved time on-site and the lightness of the panels reduced the cost of foundations and assembly on site. Coloured concrete grey and with flat roofs, prefab houses were uninsulated and cold and life in a prefab acquired a certain stigma, but some London prefabs were occupied for much longer than the projected 10 years.^[2]

The Crystal Palace, erected in London in 1851, was a highly visible example of iron and glass prefabricated construction; it was followed on a smaller scale by Oxford Rewley Road railway station.

During World War II, prefabricated Cargo ships, designed to quickly replace ships sunk by Nazi U-boats became increasingly common. The most ubiquitous of these ships was the American Liberty ship, which reached production of over 2,000 units, averaging 3 per day.

The most widely used form of prefabrication in building and civil engineering is the use of prefabricated concrete and prefabricated steel sections in structures where a particular part or form is repeated many times. It can be difficult to construct the formwork required to mould concrete components on site, and delivering wet concrete to the site before it starts to set requires precise time management. Pouring concrete sections in a factory brings the advantages of being able to re-use moulds and the concrete can be mixed on the spot without having to be transported to and pumped wet on a congested construction site. Prefabricating steel sections reduces on-site cutting and welding costs as well as the associated hazards.

Prefabrication techniques are used in the construction of apartment blocks, and housing developments with repeated housing units. Prefabrication is an essential part of the industrialization of construction.^[3] The quality of prefabricated housing units had increased to the point that they may not be distinguishable from traditionally built units to those that live in them. The technique is also used in office blocks, warehouses and factory buildings. Prefabricated steel and glass sections are widely used for the exterior of large buildings.

Detached houses, cottages, log cabin, saunas, etc. are also sold with prefabricated elements. Prefabrication of modular wall elements allows building of complex thermal insulation, window frame components, etc. on an assembly line, which tends to improve quality over on-site construction of each individual wall or frame. Wood construction in particular benefits from the improved quality. However, tradition often favors building by hand in many countries, and the image of prefab as a "cheap" method only slows its adoption. However, current practice already allows the modifying the floor plan according to the customer's requirements and selecting the surfacing material, e.g. a personalized brick facade can be masoned even if the load-supporting elements are timber.

Today, prefabrication is used in various industries and construction sectors such as healthcare, retail, hospitality, education, and public administration, due to its many advantages and benefits over traditional on-site construction, such as reduced installation time and cost savings.^[4] Being used in single-story buildings as well as in multi-story projects and constructions. Providing the possibility of applying it to a specific part of the project or to the whole of it.

The efficiency and speed in the execution times of these works offer that, for example, in the case of the educational sector, it is possible to execute the projects without the cessation of the operations of the educational facilities during the development of the same.

Prefabrication saves engineering time on the construction site in civil engineering projects. This can be vital to the success of projects such as bridges and avalanche galleries, where weather conditions may only allow brief periods of construction. Prefabricated bridge elements and systems offer bridge designers and contractors significant advantages in terms of construction time, safety, environmental impact, constructibility, and cost. Prefabrication can also help minimize the impact on traffic from bridge building. Additionally, small, commonly used structures such as concrete pylons are in most cases prefabricated.

Radio towers for mobile phone and other services often consist of multiple prefabricated sections. Modern lattice towers and guyed masts are also commonly assembled of prefabricated elements.

Prefabrication has become widely used in the assembly of aircraft and spacecraft, with components such as wings and fuselage sections often being manufactured in different countries or states from the final assembly site. However, this is sometimes for political rather than commercial reasons, such as for Airbus.

• Moving partial assemblies from a factory often costs less than moving pre-production resources to each site
• Deploying resources on-site can add costs; prefabricating assemblies can save costs by reducing on-site work
• Factory tools - jigs, cranes, conveyors, etc. - can make production faster and more precise
• Factory tools - shake tables, hydraulic testers, etc. - can offer added quality assurance
• Consistent indoor environments of factories eliminate most impacts of weather on production
• Cranes and reusable factory supports can allow shapes and sequences without expensive on-site falsework
• Higher-precision factory tools can aid more controlled movement of building heat and air, for lower energy consumption and healthier buildings
• Factory production can facilitate more optimal materials usage, recycling, noise capture, dust capture, etc.
• Machine-mediated parts movement, and freedom from wind and rain can improve construction safety
• Homogeneous manufacturing allows high standardization and quality control, ensuring quality requirements subject to performance and resistance tests, which also facilitate high scalability of construction projects. ^[5]
• The specific production processes in industrial assembly lines allow high sustainability, which enables savings of up to 20% of the total final cost, as well as considerable savings in indirect costs. ^[6]

• Transportation costs may be higher for voluminous prefabricated sections (especially sections so big that they constitute oversize loads requiring special signage, escort vehicles, and temporary road closures) than for their constituent materials, which can often be packed more densely and are more likely to fit onto standard-sized vehicles.
• Large prefabricated sections may require heavy-duty cranes and precision measurement and handling to place in position.

Off-site fabrication is a process that incorporates prefabrication and pre-assembly. The process involves the design and manufacture of units or modules, usually remote from the work site, and the installation at the site to form the permanent works at the site. In its fullest sense, off-site fabrication requires a project strategy that will change the orientation of the project process from construction to manufacture to installation. Examples of off-site fabrication are wall panels for homes, wooden truss bridge spans, airport control stations.

There are four main categories of off-site fabrication, which is often also referred to as off-site construction. These can be described as component (or sub-assembly) systems, panelised systems, volumetric systems, and modular systems. Below these categories different branches, or technologies are being developed. There are a vast number of different systems on the market which fall into these categories and with recent advances in digital design such as building information modeling (BIM), the task of integrating these different systems into a construction project is becoming increasingly a "digital" management proposition.

The prefabricated construction market is booming. It is growing at an accelerated pace both in more established markets such as North America and Europe and in emerging economies such as the Asia-Pacific region (mainly China and India). Considerable growth is expected in the coming years, with the prefabricated modular construction market expected to grow at a CAGR (compound annual growth rate) of 8% between 2022 and 2030. It is expected to reach USD 271 billion by 2030. ^[7]

• Prefabricated home
• Prefabricated buildings
• Concrete perpend
• Panelák
• Tower block
• St Crispin's School — an example of a prefabricated school building
• Nonsuch House, first prefabricated building
• Agile construction
• Intermediate good

 

"Prefabricated Building Construction Systems Adopted in Hong Kong" (PDF). Retrieved 20 August 2013.